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CoGeneration Plants use Kates to Control NOX Levels

Kates automatic flow control valve instrumental in maintaining critical nitrogen oxide levels

Kates automatic flow rate controller
Kates Flow Rate Controller

Industry: Turbine Generators (SIC code: 3511)

The Kates flow control valve was used for the injection of de-mineralized water into turbine exhaust (NOx Water) to maintain critical NOx levels.

Where in the process:
Assured Automation suggested the Kates automatic flow rate controller as the final control element in the de-mineralized water or condense system being fed by a centrifugal pump.  The Kates controller is physically located in the water skid.

Kates FC Valve for Cogeneration plants

Why is flow rate critical?
When the turbine exceeds a certain rpm the noxious fumes generated exceed the EPA guidelines.  The injection of water reduces the noxious oxides released. The co-gen units use the low noxious oxide levels generated as a selling feature, making flow control a critical component.

What alternatives were considered?
The Kates FC valve replaced several different control valves, none of which could compare to the control of the Kates unit.

The main reason for choosing Kates:
The Kates unit offered precise flow control under varying pressure and flow ranges. The Kates recommended filter kept the contaminant size in the de-mineralized water or condensate well within the necessary range.

How it works:

How the Kates flow control valve works
How the Kates Flow Control Valve Works.

Flow rate through an orifice is proportional to the size of the restriction and the differential pressure across it. By combining an adjustable orifice with an internal regulating valve, the Kates valve will maintain a constant pressure drop across the metering orifice

P1=P2 + Spring Force

For example: If supply pressure (P1) increases, the resulting momentary pressure imbalance immediately moves the impeller downward. This action restricts the valve ports thus increasing orifice backpressure (P2), restoring differential pressure and the flow rate to the original settings. The unit will respond equally as well to an upset in outlet pressure (p3).

For more information on the Kates Flow Controller or other Assured Automation‘s actuated valves and flowmeters please call one of our product specialists at 800-899-0553

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